Industrial Engineering And Management System 1. Introduction to industrial engineering Historical growth of industrial engineering Production system Functions of industrial managers/engineers Few important fields of application 2 Production systems System Open loop system Feedback system Formulation of model used for industrial system Analysis Methods used for system decision 3 Techniques for production system analysis Linear programming Basic assumptions for linear programming Simple method Primal problem Duel of primal problem Transportation method 4 waiting line models Basic structure of waiting line models Service discipline Service mechanism Classification of waiting line model Terminology used Example Summary of notations used in waiting line models Decision theory as applied to production system Making a decision problems Decision making under certainty Decision making under uncertainty 6 simulations Examples PERT & CPM-aid to project management Historical review of pert & CPM Project Activities Resources PERT.A Technique Activities Events Relationships Network Time estimates Finding critical path Table for computing critical path Float Resources allocation Evaluation 8 Organization Functions of organization structure Types of organization Plant layout Plant location and building Factors influencing plant location Examples Multiplan location Factory building Plant layout and environment effect Objectives of plant layout Types of layout Considerations in layout Developing a layout Evaluation of layout Symptoms of bad layout Services and effect of environment Material handing Objectives of material handing Material handing equipments Conveyors Cranes Trucks Pallet Selection of equipments Recommendations for good material handing Example 10 Production planning and control Objectives of production planning & control Components of production planning & control 11 Estimation of future work (forecasting) Forecasting methodology Analysis of data Average demand at a certain period Estimation of men demand moving average Pattern of changes is demand Work authorization 12 Product design & development Management policy Selection of profitable products Break even analysis Value engineering proce s 13 Product planning & development Product planning Selection of material Steps in process planning 14 Materials Management Inventory control Planning the materials Inventory problems & functions Inventory control problems Economic order quantity Reorder procedure Lead time Example ABC analysis Codification for inventory control Value engineering Educating & training of value engineer 15 Purchasing &stores management Functions of purchasing Purchase organization Methods of purchasing process Steps in purchasing process Steps in purchasing process Functions of store department How to run a store Store management 16 Loading and scheduling Developing a loading & scheduling system Mathematical loading & scheduling Commercial loading & scheduling Commercial loading & scheduling devices 17 dispatching Dispatcher Dispatch office Dispatch –station procedure Procedure to be followed by workmen 18 Production control Progress reporting Methods of reporting Corrective action & methods Recording & reporting 19 Work study Motivating workers for higher productivity Six lines of attack Method study Visualization and charts Critical examination Work measurement techniques Time study Performance rating Rating systems Allowances Micro motion study Therbligs Making film and its analysis Construction of SIMO chart 20 other systems of work measurement MTM and its procedure Work factor system Work sampling Planning the sampling study Examples 20 Other systems of work measurement MTM and its procedure Work factor system Work sampling Planning the sampling study Examples 21 Inspection & quality control Objective of inspection Function standards Kinds of inspection Quality control & product quality Factors controlling quality Growth of quality control Inspection & quality control Statistical techniques Frequency distribution Control charts Uses of control charts and types Theory of control charts X&R chart (control charts for variables) Procedure Examples of X and R charts Control chart of fraction defective (p-chart) Examples of p-charts Control chart of fraction defective (p-chart) Examples of p-charts Control charts for number of defects per unit Examples of c-chart Acceptance sampling by attributes Single sampling plan Double sampling plan Producer‘s and consumer’s risks Concept of zero defects Its philosophy Zero defect planning 22. management science The art of management Origin of management science Taylor’s role Professional management Engineering & management service Decision making the core of problem Management organization & administration Management & organization The functions and types of management Personnel management Functions The personnel officer & policies 23 Personnel relations in industrial systems Problems of an industrial system Human problems Industrial relations Various legislature acts to protect the workers Workers compensation Benefits A comment on lab our laws 24) Recruitment selection & training Problems of recruitment Selection Training Plans of states union territories 25 trade unions & disputes settlement Trade unions Growth of trade union movement Drawbacks of the trade unions Industrial disputes and settlement Voluntary arbitration of industrial disputes Workers participitation in management and profit sharing 26 job evaluation & merit rating Job evaluation Job rating pring principles Procedure for installing a job rating plan Methods of job evaluation Comparative account of the methods of job Evaluation Merit rating Types of merit rating plan 27 Wave & wage-incentives 28 marketing management 29 Forms of industrial enterprises 30 Elements of engineering economy 31 Role of money banking & trade in production systems Cost and cost accounting 32 Industrial budgeting and cost analysis 33 Depreciation accounting 34 Maintenance & replacement studies 35 Problems of people’s participation in project planning 36 Accounting for engineers 37 Industrialization and industrial policy of India 38 Small scale industries and entrepreneurship in India
Industrial Engineering And Management System
1. Introduction to industrial engineering
Historical growth of industrial engineering
Production system
Functions of industrial managers/engineers
Few important fields of application
2 Production systems
System
Open loop system
Feedback system
Formulation of model used for industrial system
Analysis
Methods used for system decision
3 Techniques for production system analysis
Linear programming
Basic assumptions for linear programming
Simple method
Primal problem
Duel of primal problem
Transportation method
4 waiting line models
Basic structure of waiting line models
Service discipline
Service mechanism
Classification of waiting line model
Terminology used
Example
Summary of notations used in waiting line models
Decision theory as applied to production system
Making a decision problems
Decision making under certainty
Decision making under uncertainty
6 simulations
Examples
PERT & CPM-aid to project management
Historical review of pert & CPM
Project
Activities
Resources
PERT.A Technique
Events
Relationships
Network
Time estimates
Finding critical path
Table for computing critical path
Float
Resources allocation
Evaluation
8 Organization
Functions of organization structure
Types of organization
Plant layout
Plant location and building
Factors influencing plant location
Multiplan location
Factory building
Plant layout and environment effect
Objectives of plant layout
Types of layout
Considerations in layout
Developing a layout
Evaluation of layout
Symptoms of bad layout
Services and effect of environment
Material handing
Objectives of material handing
Material handing equipments
Conveyors
Cranes
Trucks
Pallet
Selection of equipments
Recommendations for good material handing
10 Production planning and control
Objectives of production planning & control
Components of production planning & control
11 Estimation of future work (forecasting)
Forecasting methodology
Analysis of data
Average demand at a certain period
Estimation of men demand moving average
Pattern of changes is demand
Work authorization
12 Product design & development
Management policy
Selection of profitable products
Break even analysis
Value engineering proce s
13 Product planning & development
Product planning
Selection of material
Steps in process planning
14 Materials Management
Inventory control
Planning the materials
Inventory problems & functions
Inventory control problems
Economic order quantity
Reorder procedure
Lead time
ABC analysis
Codification for inventory control
Value engineering
Educating & training of value engineer
15 Purchasing &stores management
Functions of purchasing
Purchase organization
Methods of purchasing process
Steps in purchasing process
Functions of store department
How to run a store
Store management
16 Loading and scheduling
Developing a loading & scheduling system
Mathematical loading & scheduling
Commercial loading & scheduling
Commercial loading & scheduling devices
17 dispatching
Dispatcher
Dispatch office
Dispatch –station procedure
Procedure to be followed by workmen
18 Production control
Progress reporting
Methods of reporting
Corrective action & methods
Recording & reporting
19 Work study
Motivating workers for higher productivity
Six lines of attack
Method study
Visualization and charts
Critical examination
Work measurement techniques
Time study
Performance rating
Rating systems
Allowances
Micro motion study
Therbligs
Making film and its analysis
Construction of SIMO chart
20 other systems of work measurement
MTM and its procedure
Work factor system
Work sampling
Planning the sampling study
20 Other systems of work measurement
21 Inspection & quality control
Objective of inspection
Function standards
Kinds of inspection
Quality control & product quality
Factors controlling quality
Growth of quality control
Inspection & quality control
Statistical techniques
Frequency distribution
Control charts
Uses of control charts and types
Theory of control charts
X&R chart (control charts for variables)
Procedure
Examples of X and R charts
Control chart of fraction defective (p-chart)
Examples of p-charts
Control charts for number of defects per unit
Examples of c-chart
Acceptance sampling by attributes
Single sampling plan
Double sampling plan
Producer‘s and consumer’s risks
Concept of zero defects
Its philosophy
Zero defect planning
22. management science
The art of management
Origin of management science
Taylor’s role
Professional management
Engineering & management service
Decision making the core of problem
Management organization & administration
Management & organization
The functions and types of management
Personnel management
Functions
The personnel officer & policies
23 Personnel relations in industrial systems
Problems of an industrial system
Human problems
Industrial relations
Various legislature acts to protect the workers
Workers compensation
Benefits
A comment on lab our laws
24) Recruitment selection & training
Problems of recruitment
Selection
Training
Plans of states union territories
25 trade unions & disputes settlement
Trade unions
Growth of trade union movement
Drawbacks of the trade unions
Industrial disputes and settlement
Voluntary arbitration of industrial disputes
Workers participitation in management and profit sharing
26 job evaluation & merit rating
Job evaluation
Job rating pring principles
Procedure for installing a job rating plan
Methods of job evaluation
Comparative account of the methods of job
Merit rating
Types of merit rating plan
27 Wave & wage-incentives
28 marketing management
29 Forms of industrial enterprises
30 Elements of engineering economy
31 Role of money banking & trade in production systems
Cost and cost accounting
32 Industrial budgeting and cost analysis
33 Depreciation accounting
34 Maintenance & replacement studies
35 Problems of people’s participation in project planning
36 Accounting for engineers
37 Industrialization and industrial policy of India
38 Small scale industries and entrepreneurship in India
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