Industrial Engineering


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       Industrial Engineering And Management System

1.      Introduction to industrial engineering

Historical growth of industrial engineering

Production system

Functions of industrial managers/engineers

Few important fields of application

 

2 Production systems

System

Open loop system

Feedback system

Formulation of model used for industrial system

Analysis

Methods used for system decision

 

3 Techniques for production system analysis

Linear programming

Basic assumptions for linear programming

Simple method

Primal problem

Duel of primal problem

Transportation method

 

 

4 waiting line models

Basic structure of waiting line models

Service discipline

Service mechanism

Classification of waiting line model

Terminology used

Example

Summary of notations used in waiting line models

 

Decision theory as applied to production system

Making a decision problems

Decision making under certainty

Decision making under uncertainty

6 simulations 

Examples

 

PERT & CPM-aid to project management

Historical review of pert & CPM

Project

Activities

Resources

PERT.A Technique

Activities

Events

Relationships

Network

Time estimates

Finding critical path

Table for computing critical path

Float

Resources allocation

Evaluation

 

8 Organization

Functions of organization structure

Types of organization

 

 

Plant layout

Plant location and building

Factors influencing plant location

Examples

Multiplan location

Factory building

Plant layout and environment effect

Objectives of plant layout

Types of layout

Considerations in layout

Developing a layout

Evaluation of layout

Symptoms of bad layout

Services and effect of environment

Material handing

Objectives of material handing

Material handing equipments

Conveyors

Cranes

Trucks

Pallet

Selection of equipments

Recommendations for good material handing

Example

 

10 Production planning and control

Objectives of production planning & control

Components of production planning & control

11 Estimation of future work (forecasting)

Forecasting methodology

Analysis of data

Average demand at a certain period

Estimation of men demand moving average

Pattern of changes is demand

Work authorization

 

12 Product design & development

Management policy

Selection of profitable products

Break even analysis

Value engineering proce s

 

13 Product planning & development

 Product planning

Selection of material

Steps in process planning

 

 

 

14 Materials Management

Inventory control

Planning the materials

Inventory problems & functions

Inventory control problems

Economic order quantity

Reorder procedure

Lead time

Example

ABC analysis

Codification for inventory control

Value engineering

Educating & training of value engineer

 

15 Purchasing &stores management

Functions of purchasing

Purchase organization

Methods of purchasing process

Steps in purchasing process

Steps in purchasing process

Functions of store department

How to run a store

Store management

 

16 Loading and scheduling

Developing a loading & scheduling system

Mathematical loading & scheduling

Commercial loading & scheduling

Commercial loading & scheduling devices

 

17 dispatching

Dispatcher

Dispatch office

Dispatch –station procedure

Procedure to be followed by workmen

 

 

18 Production control

Progress reporting

Methods of reporting

Corrective action & methods

Recording & reporting

 

 

 

19 Work study

Motivating workers for higher productivity

Six lines of attack

Method study

Visualization and charts

Critical examination

Work measurement techniques

Time study

Performance rating

Rating systems

Allowances

Micro motion study  

Therbligs

Making film and its analysis

Construction of SIMO chart

 

20 other systems of work measurement

MTM and its procedure

Work factor system

Work sampling

Planning the sampling study

Examples

 

20 Other systems of work measurement

MTM and its procedure

Work factor system

Work sampling

Planning the sampling study

Examples

21   Inspection & quality control

Objective of inspection

Function standards

Kinds of inspection

Quality control & product quality

Factors controlling quality

Growth of quality control

Inspection & quality control

Statistical techniques

Frequency distribution

Control charts

Uses of control charts and types

Theory of control charts

X&R chart (control charts for variables)

Procedure

Examples of X and R charts

Control chart of fraction defective (p-chart)         

Examples of p-charts

Control chart of fraction defective (p-chart)

Examples of p-charts

Control charts for number of defects per unit

Examples of c-chart

Acceptance sampling by attributes

Single sampling plan

Double sampling plan

Producer‘s and consumer’s risks

Concept of zero defects

Its philosophy

Zero defect planning

 

22. management science

The art of management

Origin of management science

Taylor’s role

Professional management

Engineering & management service

Decision making the core of problem

Management organization & administration

Management & organization

The functions and types of management

Personnel management

Functions

The personnel officer & policies

 

 

23 Personnel relations in industrial systems

Problems of an industrial system

Human problems

Industrial relations

Various legislature acts to protect the workers

Workers compensation

Benefits

A comment on lab our laws  

 

24) Recruitment selection & training

Problems of recruitment

Selection

Training

Plans of states union territories

 

25 trade unions & disputes settlement

Trade unions

Growth of trade union movement

Drawbacks of the trade unions

Industrial disputes and settlement

Voluntary arbitration of industrial disputes

Workers participitation in management and profit sharing

 

 

26 job evaluation & merit rating

Job evaluation

Job rating pring principles

Procedure for installing a job rating plan

Methods of job evaluation

Comparative account of the methods of job

Evaluation

Merit rating

Types of merit rating plan

 

27 Wave & wage-incentives

 

28 marketing management

 

29 Forms of industrial enterprises

 

30 Elements of engineering economy

 

31 Role of money banking & trade in production systems

Cost and cost accounting

 

 

32 Industrial budgeting and cost analysis

 

33 Depreciation accounting

 

34 Maintenance & replacement studies

 

35 Problems of people’s participation in project planning    

 

 

36 Accounting for engineers

 

 

37 Industrialization and industrial policy of India

 

38 Small scale industries and entrepreneurship in India